Eliminate physical templates using virtual templates and positioning solutions

The LightVision laser projector accurately projects laser lines onto the surface of an object, forming a virtual template that allows operators and assemblers to quickly, accurately, and confidently locate components. Laser templates created through 3D CAD models enable the system to intuitively project laser contours of components, products, or any target area, forming a virtual 3D collaborative template that simplifies a range of assembly and production applications.

Laser projection technology provides a virtual template solution through CAD files, eliminating the need for physical templates and hard molds, and reducing the risk of human error. Therefore, manufacturers can save time and expenses caused by using large and bulky templates, while greatly improving quality control processes. The simple and easy-to-use interface minimizes the requirements for operation time and skills.

For any unit that wants to improve quality and efficiency, the LightVision laser projector is an ideal solution. The ability to guide the sequence of processes and accurately locate components improves manufacturing efficiency. By adopting simple, reliable, and cost-effective solutions to optimize the production process, expensive substandard products can be avoided.

Advanced trajectory control

Provide fast projection with excellent dynamic accuracy and refresh rate.

Accurate and reliable long-distance projection

The variable focus can be used for multiple distance projections ranging from 1.5 to 15.0 meters.

Reverse reflection calibration target

The use of photogrammetric targets (at least four) can achieve precise alignment of the projected image on the surface or object, thereby making the projected image consistent with the CAD model.

Multi projector array operation

For large assemblies or in narrow areas, multiple LightVision projectors can be controlled by a workstation to provide large virtual templates located in a coordinate system.

Durable and reliable solution

Using proven production workshop technology and dust-proof industrial chassis.

Product advantages

1. Core functional features

Dynamic trajectory control: supports high-speed projection and high refresh rate

Photogrammetry calibration: Accurate alignment of CAD models and projections achieved through retro reflective targets (≥ 4)

Multi projector collaboration: supports single workstation control of multiple devices (20+units), achieving seamless projection of large areas

Zoom technology: supports automatic focusing needs at different distances

Ultra long distance projection: the farthest positioning and projection distance is greater than 25 meters

 

2. Hardware specifications

Industrial grade design: dustproof chassis, working temperature 0-40 ℃, humidity 35-85%, no condensation

Size and weight: 400 × 204 × 142mm, 8kg

Connection method: Ethernet/optional wireless network (supporting 5G)

 

3. Software system

RayQuick control software: supports multitasking parallel processing (8+tasks)

3D file compatibility: Directly import 20+CAD formats such as IGS/STEP/CATIA

User management: three-level permission system to ensure data security

Intelligent functions: autofocus, global point finding, zone projection, etc

4. Calibration and accuracy assurance

Target calibration technology based on high-precision photogrammetry

Support 3D projection alignment of complex surfaces

Dynamic compensation algorithm ensures the accuracy of long-distance projection

 

5. Expansion capability

Optional accessories: portable tripod, wireless remote control, barcode reader, etc

Multi device synchronization: supports wireless multi machine joint investment and 5G network expansion

 

6. Industry adaptability

Provide solutions for multiple industries such as aerospace, automotive, composite materials, and wind power

Supporting 20+application scenarios such as tooling positioning, layer guidance, and welding stud positioning

Technical Parameter

Hardware specifications and environmental requirements

Power input	220 VAC 50/60 HZ
Environmental temperature range	0-40°C
Connectivity	Ethernet LAN, WIFI (optional)
Projector dimensions	length 400 mm x width 200 mm x height 150 mm
Projector height	8.0kg

laser class

Laser power	520 nm (green), 1mw or 5mw or customized power
Laser lifespan	>20000 hours

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